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Optimizing Your Warehouse: A Simple Guide to Pallet Flow and Pallet Shuttle Rack Systems

Optimizing Your Warehouse: A Simple Guide to Pallet Flow and Pallet Shuttle Rack Systems

Introduction

Efficient storage solutions are crucial for warehouse management. This guide simplifies the key points about two popular systems: Pallet Flow and Pallet Shuttle rack systems. These systems help maximize space and improve operations.

 

What Are Pallet Flow Systems?

Pallet Flow Systems use gravity to move pallets on inclined rollers from loading to unloading points. They consist of:

  • Rack Structure: Supports the system.
  • Conveyor Rollers: Move pallets down a slope.
  • Brake Rollers: Control the speed of the pallets.
  • Centering Rails and Stops: Keep pallets aligned.

 

Pros:

  • Fast Movement: Great for high turnover.
  • Affordable: Lower cost than automated systems.
  • Flexible Use: Works with both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) methods.

 

Cons:

  • Gravity Dependent: May not fit all layouts.
  • Maintenance: Needs regular checks.

 

What Are Pallet Shuttle Systems?

Pallet Shuttle Systems use automated shuttles to move pallets within storage channels. They include:

  • Rack Structure: Designed for shuttle movement.
  • Shuttle Vehicles: Transport pallets to the right spot.
  • Guiding Rails: Keep shuttles on track.

 

Pros:

  • High Density: Maximizes space usage.
  • Automated Options: Can work with AGVs for more automation.
  • Precise Retrieval: Accurate pallet placement.

 

Cons:

  • Higher Costs: More expensive to install and maintain.
  • Complex Operation: Needs advanced control systems and training.

 

Choosing the Right System

Consider These Factors:

Goods Condition: Shuttles handle sensitive goods better.

Space: Pallet Flow needs less width.

Integration: Flow systems are simpler but less flexible.

Automation: Shuttles offer more automation.

 

Compare Costs and Efficiency:

Cost: Pallet Flow is cheaper upfront.

Throughput: Shuttles can handle more pallets at once.

Maintenance: Flow systems are easier to maintain.

 

Conclusion

Both systems have their advantages. Choose Pallet Flow for cost-effective simplicity and Pallet Shuttle for advanced automation and higher density. The right choice will boost your warehouse efficiency and productivity.

 

For more detailed information, read the full white paper by EuroRoll: https://www.euroroll.de/wp-content/uploads/2024/01/ENG_Whitepaper-Pallet_Flow_and_Pallet_Shuttle_Rack_Systems.pdf

Gravity Chutes for Automotive Industry

Reference project: Our gravity chutes for an automotive industry client to optimize their logistics center. The conveyors are 8,500mm long and 730mm wide, featuring plastic rollers and brake rollers for quiet and controlled package flow. Additionally, a foot-operated separator ensures pressure-free retrieval on the picking side.

New Whitepaper: Pallet Flow vs. Pallet Shuttle

The Fraunhofer Institute, in collaboration with Euroroll, has published a whitepaper comparing the two systems, Pallet Flow and Pallet Shuttle. The document sheds light on the advantages and disadvantages of both systems. The results indicate that Pallet Flow has lower operational costs, offers high throughput performance, and can be easily integrated into the overall system. Additionally, maintenance requirements are low, and the overall processes are lean. You can download the whitepaper for free.

RollerFlow

For medium to heavy boxes and cartons, we recommend our RollerFlow solution. The galvanized steel rollers with a diameter of 20 mm or 30 mm provide a reliable material flow for all types of kegs, containers, boxes and totes. The roller pitch can be customized, same as the length and width of each module.

WheelFlow System

WheelFlow is our innovative solution for carton flow, regardless of your inventory size or shape. Easy installation in your new or existing rack to create the ultimate order picking environment.

We offer all options for mounting: Hang it on the beam, mount it on step beams, or customize it to fit your beam.

Carton Flow solution for the Beverage Industry

Carton Flow solution for the special needs of the beverage industry. The loading side reinforced with steel rollers, a picking tray on the unloading side and staggered roller tracks in the channels. With the staggered arrangement of the roller tracks, Euroroll has found a solution to transport crates with various irregular honeycomb structures reliably to the picking area.

Promat Chicago 2023

#Promat2023, 4 days full of exciting conversations! We were pleased that so many visitors came to see us at our booth.

Only four weeks left until LogiMAT Stuttgart. We are looking forward to meet you at our booth hall 1, stand 1C56.

We are proud to be part of MHEDA!

The Material Handling Equipment Distributors Association is the premier trade association serving the material handling business community.

For over 65 years, MHEDA has provided material handling companies and their employees with business resources, leadership training, networking opportunities, benchmarking data, career development tools and insights on the latest industry trends.

Euroroll Push-Back Cart System

Push-Back Cart System – efficient handling for LIFO. Compatible with all racks and up to 30% space saving.

Fast and easy field installation and suitable for all pallets: Euro pallets, Industrial pallets, GMA and CHEP.

 

Sustainability Concept

Sustainability and environmental responsibility are high priorities for Euroroll. Our pallet flow and carton flow systems are gravity operated without any energy consumption. We rely on sustainable materials in our supply chain and only source high quality raw materials. We use the minimum of packaging material possible.

New catalogue for Conveyor and Storage Technology

The new Euroroll catalog for conveyor and storage technology has now been published in German and English. In our new catalog you will find all technical information about our conveyor rollers, as well as an overview of all components.

You can have a look at and download the catalog directly from our media library.

LogiMAT Stuttgart 2022

After two years without LogiMAT, we are looking forward to being back in Stuttgart from 30.05 – 02.06.2022!

We are located in Hall 1, Booth J67.

For free tickets please send us an email to: sales@euroroll.de
For more information click here: Company Profile Euroroll

Euroroll CaseFlow

CaseFlow is our solution for storage and picking cartons and load carriers with different dimensions.

Euroroll CaseFlow modules are delivered assembled and are easy and fast to insert into the beams.

Please send us an e-mail for more information and inquiries: sales@euroroll.de

Euroroll Brake Roller

 

Euroroll Brake Roller

 

 

 

 

 

 

Safely control flow speed of gravity-powered systems using Euroroll brake rollers. Available with diameter Ø80 and Ø50. Due to the small diameter of the Ø50 brake, they can be positioned on narrow centers. This enables a wide variety of boxes and totes to be conveyed. Have a look at our flyer in the media library.

 

Euroroll Cart Push Back Systems

Efficient handling for LIFO:

Compatible with all racks and up to 30% space saving. Like our other systems, the cart push back system is gravity based with a slope of 3%. Suitable for all pallets: Euro pallets, Industrial pallets, GMA and CHEP.

Send us an inquiry for more information: sales@euroroll.de

Our gravity rollers for highest load capacity

Series A from Euroroll includes light, medium and heavy duty idlers. It is thus almost universally applicable: for gravity transport of cardboard boxes, crates, steel containers, but also pallets and other conveyed goods. Series A impresses with its diversity: In the Euroroll product range you will find, for example, idlers with low breakaway torque, particularly smooth-running or low-noise solutions, as well as welded designs for maximum loads.

More about our rollers.

Do you have any questions about the product or do you need further details? Contact us, we look forward to your inquiry.

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